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Drum Mix Plant-60 (90/120 TPH) |
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Vishvakarma
is the plant of choice for contractors all
over the india, who demand affordable
large-scale production, long-terms
performance and lowest operating costs per
tones of asphalt. Plant focused on
delivering a simple, dependable easy-to
operate and maintain. Truly plant with a
durable design that lets contactors be
competitive on both large and small
projects. |
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Four bin feeder unit
is having four bins and each bin is driven by individual DC motor drive so as to accurately conveyor, flow of aggregate from each bin.
Vibrating arrangement of bin, low level & no
flow warning device of bins. four bin feeds aggregate to gathering conveyor which is driven by motor drive. it is fitted with electronic weighting system material is form gathering conveyer flow to vibrating screen for removing over size material. |
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Vibrating screen
removes oversize materials and feeds the remaining
materials to charging conveyer. Separate size of screen can be provided for removing oversize material is form different kind of mix.
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Slinger conveyer is provide for transferring the aggregates received from gathering conveyer as well as from vibrating screen after removing the oversize aggregates and discharging, it into dryer drum under combustion zone. |
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Thermo-drum & mixing unit
of the drum mix asphalt plant is the
heart of the plant. As called the
aggregate is headed with automatic burner to require
temperature and bitumen is added in the drum at
suitable stage and bitumen is coated evenly to the
aggregate in this drum. There are various stages in the drum
like heating , mixing zone. That helps
the aggregate and bitumen to heat and mix uniformly.
The fins in the dryer unit are specially designed to
get maximum heat efficiency that is to say minimum
heat loss.
Dust collector unit is fitted at the rear end of the
plant, that is at the out put end of the plant. It is having an efficient dust collecting system and fitted with shutter, with can be varied as required.
An exhaust fan having sufficient capacity to ensure an effective airflow through the dryer and through the dust – collecting unit.
Exhaust
fan having sufficient capacity to ensure an
effective airflow through the dryer and
through the dust collecting unit.
Load-out Conveyer is elevates the mix aggregate to such height that the mix material can be
directly loaded in the dumper . it is fitted with hydraulically operated hopper whit helps the material to fall without segregation |
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Pollution Control Unit, nozzles and
water bearing plates are made of stainless steel to resist corrosion. The
sludge pond requires to be cleaned once a week based on normal site conditions. As a safety measure, always surround / cover the
sludge pond with wire fence sonce, working temperature of water may be above 80
degree. It is also necessary to have the drain pipe submerged in pond.
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Bitumen Tank an insulated storage tank is designed with heating system. It is insulated to prevent heat losses. Tank is equipped with separate automatic electric burner for heating the asphalt. Automatic burner makes a hot gas stream through pipe for heating. 25 mm thick external insulated with steel sheet covering. Temp-Gauge is provided for examining the status leading to uniform quality. It is fabricated by using M.S. Section and plates. It is having 10, 15 upto 30 Tones capacity in various safe like round and U safe. |
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Control Cabine is insulated cabin is provided with electric panel to operate the entire plant , the cabin may not have air conditioning system as per client requirements.
Electric control panel is fabricated from 16 SWG CRC sheet and processed with painting, the panel has in –feed master control, Aggregate flow measurement system, which controls asphalt flow, individual bin, asphalt flow indicator, automatic synchronization of aggregate with
asphalt, aggregate and asphalt with totalizer
printer for print -out record of all parameters for
an instant verify of formula, automatic temp
controls with indication, metering for aggregate,
asphalt, input voltage, moisture and motor load. |
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Fuel tank is also supplied with the plant, having
10000 lts capacity with 2000 lts service
tank.
Mineral / Lime feeler unit is also fitted at the output end of the plant,
this unit into lime / cement /dust feeding rotary pump with fitted motor drive and air blower quantity of filler material to be added in the mix. |
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